1. Mamiriro eunyanzvi epamusoro-zvikamu zvekudhinda nemazvo
-Pasipeed precision stamping parts ane marudzi akasiyana-siyana, mavhoriyamu akakura anogadzira, anokwenenzverwa, maumbirwo akaomarara, zvishandiswa zvitete zveplate nezvimwe zvakasiyana. Mhando huru dzepamusoro-zvitambi zvekumhanya zvine hunhu hunotevera.
Iyo stator uye rotor musimboti zvikamu zvakakosha zvemota, uye hunhu hwayo hunokanganisa zvakananga hunyanzvi hwekuita kwemota. Iyo yechinyakare mota stator uye rotor musimboti wekugadzira maitiro ndeyekudhiza kunze stator uye rotor punching zvidimbu (zvakapararira zvimedu) neyakajairwa punching kufa, uyezve kushandisa rivets, clasps, argon welding uye dzimwe nzira dzekugadzira musimboti. Kune iyo AC mota rotor musimboti, chute inoda kumonyaniswa nemaoko. Kutsika mota kunoda yunifomu yemagineti uye ukobvu mafambiro eiyo stator uye rotor cores. Iyo stator core uye rotor core punching zvidimbu zvinodiwa kutenderera pane imwe kona. Semuenzaniso, ivo vanogadzirwa nenzira dzechinyakare, uye kushanda kwakaderera, uye kurongeka kwakaoma kuzadzisa zvinodiwa zvehunyanzvi. Nekuenderera mberi kwekuvandudza tekinoroji yekugadzira maindasitiri, mune zvehunyanzvi zvemotor nemidziyo yemagetsi,-speed stamping multi-station progressive dies zvakashandiswa zvakanyanya kugadzira otomatiki laminate structure cores, senge stator nemarotor cores akasiyana madiki mota, nemachevrons. , U{{9}akaumbwa, diki retransformer core, nezvimwewo. Pakati pazvo, stator nerotor cores zvinogonawo kuve ne torsion stacking chute, uye hombe-angle inotenderera stacking riveting structure pakati pezvimedu zvinobaya. Zvichienzaniswa nezvinongoitika zvekurovera kunofa,-zviteshi zvinofambira mberi zvine zvazvakanakira zvekutsikisa zvitambi zvakakura, kunyatsogadzirwa zvakanaka, hupenyu hurefu hwesevhisi, kuenderana kwedimensional yechokwadi chesimbi yakadhindwa, otomatiki ari nyore, uye akakodzera kugadzirwa kwevanhu vakawanda. Ndiko kuita chaiko kweindasitiri-yemotokari. Nzira yekukura kwe mold.
Iko kune mhando dzakawanda dzemagetsi stamping zvikamu uye yakanyanya kuoma chimiro. Izvo zvakajairwa nemazvo zvinodikanwa zvemagetsi stamping zvikamu zvakati wandei. Panguva imwecheteyo, kukora kwezvinhu zvekutsika kunodiwa kuti ive yakarurama uye yunifomu, ine nzvimbo yakatsetseka, isina mavara, isina mavanga, isina mavanga, hapana kuputika kwepamusoro, nezvimwewo, uye simba regoho rezvinhu zvakaenzana, pasina nzira yakajeka, High yunifomu elongation uye kushanda kwakaderera kuoma.
Iyo heat exchanger fin inoreva simbi yesimbi yekuchinjisa kupisa mumudziyo wekutsinhanisa kupisa, iyo inowedzera nzvimbo yekutsinhanisa kupisa pamusoro penzvimbo yekutsinhana kwekupisa uye inovandudza kupisa kwekupisa. Kubuda kwepagore kwezvimbi zvekutsinhanisa kupisa kunosvika mazana emamiriyoni ezvidimbu, uye zvinhu zvacho zvinowanzoita 0.08~0.20mm gobvu realuminium foil, saka rinofanirwa kugadzirwa ne-speed progressive die.
Iyo semiconductor lead frame ndiyo inotakura semiconductor chip uye inotamba basa reiyo interface pakati peiyo semiconductor mudziyo uye yakadhindwa yedunhu bhodhi (PCB). Mamiriro ayo anocherechedzwa ndeaya: kunaka kwepamusoro, kurongeka kwechimiro, chimiro uye chinzvimbo chakarurama, chikanganiso chakaunganidzwa, hunhu hwekutaridzika uye zvimwe zvinodiwa, izvo zviri zvepamusoro-soro pakati pezvikamu zvese zvekutsika. Kunyanya, chimiro chemukati chinotungamira chakanyanya kufanana neakatetepa uye akareba cantilever segumbo regakanje, iro rakasiyana neyakajairwa stamping process.
Kune marudzi akawanda emagetsi ekubatanidza uye zvakasiyana-siyana zvekushandisa. Zvikamu zvekutsikisa zviri mazviri ndezvemhando dzakasiyana siyana, uye kazhinji zvine hunhu hunotevera.
(1) Kuvimbika kwakakwirira. Nekuti iyo yemagetsi chiratidzo chekubatanidza pakati pe subsystems, inodiwa kuchengetedza kuvimbika pasi pemamiriro akaomarara akadai sekuvhunduka, kudedera, kuzorora kwekushushikana, uye nharaunda ngura. Kazhinji, kurapwa kwe electroplating kunoitwa kuti ive nechokwadi chekudzivirira kusimba.
(2) Yakakwirira-mazvo, zvakajairwa zvechigadzirwa zvechigadzirwa chekubatanidza zvidhinha zvikamu, kusarongeka kwacho kuri mukati ±0.03mm, kunyatsokotama kuri mukati ±0.05mm, uye{4}}chikamu chepamusoro chinoda ±0.01mm, uye iko kubhenda kuri mukati me ± 0.0 mm2.
Zvidiki-zvikamu zvekuumba zvitambi zvinonyanya zvinosanganisira diki{{1}kudhirowa, kuwedzera kuumba, diki-kubaya nekupeta zvishoma-kupeta ma plates. Kuenzaniswa nemaitiro echinyakare ekutsika, kunyangwe maitiro acho akafanana, iyo micro stamping haisi nyore kuderedzwa kwechinyakare chidhindo chimiro.
Sezvo saizi yezvikamu zvakaumbwa zvichiderera, diki-stamping ine zvinotevera maitiro.
1) Chiyero chenzvimbo kusvika kuhuwandu hunowedzera, izvo zvinokanganisa mamiriro ekupisa.
2) Iyo diki saizi yechikamu, iyo yakakura pesvedzero yesimba rekunamatira uye kusawirirana kwepamusoro pakati pechishandiso uye kufa.
3) Kupesvedzera kwehukuru hwezviyo kwakakosha, uye hakuchaonekwa sekuenderera mberi kwehumwe chete senge kuumbwa kwechinyakare.
4) Kana hupamhi hwechigadzirwa hwakaenzana nehupamhi hweplate, iyo yakanyanya strain rate inozokanganisa mapurasitiki uye microstructure yezvinhu, kunyanya saizi yezviyo uye yakajairika workpiece saizi.
5) Iyo diki saizi yechikamu, iyo diki chiyero cheyakavharwa gomba rekuzora nzvimbo kune yakazara lubrication nzvimbo, uye zvakanyanya kuoma kuchengetedza lubricant pamusoro peiyo workpiece.
Metal stamping zvikamu zvinoshandiswa zvakanyanya munzvimbo dzakasiyana-siyana dzatinoziva, kusanganisira zvimwe zvigadzirwa zvemagetsi, zvikamu zvemotokari, zvinhu zvekushongedza, zviridzwa uye mamita, nezvimwewo. Metal stamping zvikamu zvitete, yunifomu, chiedza, zviduku uye zvakasimba.
2. Production mode of high-speed precision stamping parts
Nzvimbo dzepamusoro-zvinomhanyisa chaizvo zvekutsikisa zvikamu zvakawanda-zvinogadzirwa ne-zvinomhanyisa chaizvo kugadzira tambo yekutsikisa uye yakawanda-station cemented carbide progressive die senzira huru yezvinoreva, izvo zvinosanganisirawo maumbirwo anofambira mberi ekubaya, kudhirowa, kukotama, kupeta, kuvhitavhita, nezvimwe. Izvo zvinhu zvinonyanya kumonerwa mitsetse, iyo inoburitswa otomatiki yekuburitsa rack, uye kazhinji inoda kuenzaniswa nemuchina wekuyera. Izvo zvakaiswa mushizha zvinongodyirwa nefeeder inonamirwa kune yakakwirira-inomhanyisa press. Kuti uvandudze kuita kwekutsika, pamusoro pezvinhu zvinoda kunyudzwa kana kusaswa nemafuta ekutsika. Kusarudzwa kwemafuta ekutsika kunodawo kuongorora zvinodiwa nemaitiro anotevera. Izvo zvikamu zvinowanzoiswa otomatiki nereel yemuchina wekudzosera kumashure, uye zvikamu zvinowedzerwa ne interlayer bepa kana epurasitiki firimu, kana kutumirwa zvakananga kumuunganidzi nebhandi rekutakura. Zvimwe zvitambi zvinoda post-kugadziridzwa, zvakadai sekuchenesa, electroplating, nezvimwewo. Mapatsi anodhinda akakwira{14}nokukurumidza anogadzirwa nemuchina mumwe chete, uye mamwe akaomarara anogadzirwa neakawanda{15}}muchina wekugadzira otomatiki.
